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Milling & Refining

The first stage in transforming mined raw materials into powerful nuclear fuel is milling of the ore.

What is milling?

The Milling or Refining stage follows the uranium ore being extracted from the ground by mining.

In this stage, the ore is converted into yellowcake powder (U3O8) by chemical grinding, followed by a chemical process.

How are milling and refining carried out?

Step 1: Milling

First, uranium ore is crushed to a powder.

This step is crucial to the success of step two, as milling into a fine powder maximises the surface area on which chemical reactions can take place – crucial to the extraction of high grade nuclear fuel.

A blend of Pitchblende and Coffinite - important ores mined for uranium extraction, showcasing the diverse minerals used in the mining and processing of nuclear fuel.

Step 2: Leaching

The product of milling, powdered ore, is dissolved in sulfuric acid (H2SO4) to form a solution that contains uranium and any impurities that were present.

This is then chemically purified, with the uranium precipitating out of solution in the form of concentrated triuranium octoxide.

A test tube containing dark granules of triuranium octoxide - the product of leaching, the second stage in milling and refining of uranium ore.

Step 3: Calcination

After milling and leaching, the concentrated triuranium octoxide solution is dried and heated in a furnace to high temperatures (around 500–800°C), a process known as calcination.

Calcination results in the formation of high-purity yellowcake powder, U3O8, and is ready for conversion into nuclear fuel.

An image of a cylindrical metal barrel containing a yellow powder - yellowcake, a concentrated form of uranium ore.

Where does milling take place?

Milling and refining usually takes place at or near to the mine.

A large yellow mining truck transports extracted earth at an open-pit uranium mining site under a clear blue sky, showcasing the scale of modern mining, milling and refining operations.
Namibia
Processing Area at Langer Heinrich Mine.

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