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Conversion

Discover how conversion transforms yellowcake into uranium hexafluoride (UF₆), ready for enrichment.

What is conversion?

In the Uranium Conversion stage, yellowcake (U3O8) powder is dissolved in nitric acid (HNO3) and converted to uranium hexafluoride (UF6) or, previously, uranium metal (U). UF6 is commonly known as “hex”.

How is conversion carried out?

Step 1: Dissolution

Yellowcake (U3O8) powder, the product of the milling and refining stages of the nuclear fuel cycle, is dissolved in nitric acid (HNO3) to form an aqueous solution.

An image of a cylindrical metal barrel containing a yellow powder - yellowcake, a concentrated form of uranium ore.

Step 2: Reduction

Hydrogen is used to reduce the aqueous solution of U3O8 (and UO3) to uranium dioxide (UO2):

U3O8 + 2 H2 → 3 UO2 + 2 H2O

An image of black uranium dioxide (UO2) powder in a glass dish.

Step 3: Kiln Reaction

Uranium dioxide (UO2) is reacted with hydrofluoric acid (HF) to form uranium tetrafluoride (UF4):

UO2 + 4 HF → UF4 + 2 H2O

A glass dish containing green uranium tetrafluoride (UF₄) powder, a key intermediate compound in the nuclear fuel conversion process.

Step 4: Fluidised Bed Reaction

Uranium tetrafluoride (UF4) is fed into a fluidised bed with fluorine gas (F2) to form hex (UF6):

UF4 + F2  → UF6

This marks the end of the nuclear fuel cycle’s conversion stage: the hex product is ready for the next stage of the nuclear fuel cycle: enrichment.

A sealed gas ampoule, containing uranium hexafluoride crystals. This is the product of the conversion stage of the nuclear fuel cycle for uranium.

Why is conversion necessary?

Advantages of uranium hexafluoride (UF6), or “hex”, include…

Physical Form

Hex is a crystalline solid at room temperature – ideal for transportation.

Temperature Dependence

Hex sublimes to a gas at a relatively low temperature, 56.5 °C – ideal for enrichment processes.

Pressure Dependence

At high pressures, hex has a liquid phase – ideal for being pumped around chemical processes.

Properties of Fluorine

Fluorine is mono-isotopic – ideal for enrichment processes.

D crystal structure of uranium hexafluoride (UF₆), the end product of the nuclear conversion process.

Where does conversion take place?

The conversion stage of the nuclear fuel cycle requires specialist facilities, primarily in countries with large nuclear sectors. Key locations include Canada, China, France, Russia and USA.

Though taking place historically, conversion activities within the UK have now been phased out.

A sealed gas ampoule, containing uranium hexafluoride crystals. This is the product of the conversion stage of the nuclear fuel cycle for uranium.
Uranium Hexafluoride
A sealed gas ampoule, containing uranium hexafluoride crystals. This is the final product of the conversion stage.

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